Universal Oxygen & Nitrogen Plant Manufacturer & Supplier Company

We are manufacturer and exporter of acetylene gas plant for oxy acetylene gas welding and cutting applications. Automatic standard acetylene generation plant is used for producing acetylene wh..

Specification

Capacity : 15 m3/hour to 200 m3/hour
Applications : Oxy-Acetylene Welding and Cutting
Technology :Cyogenic Technology
Uses : Welding, Cutting

How an Acetylene Gas Plant Works

The process for producing acetylene gas involves a chemical reaction between calcium carbide and water. Raw materials used in the reaction are water and calcium carbide, which is popular for commercial production of acetylene. CaC2 (chemical formula for calcium carbide) is made by a mixture of line and coke in a blast furnace. The reaction between water and Cac2 is formulated as CaC2 + 2H2O -> C2H2 + Ca(OH)2 The reaction generates C2H2 (acetylene), calcium hydroxide and heat. Very less moisture content is generated during the reaction.

Detailed Technical Process for Acetylene Production

The process for generation of acetylene gas is described in detail below. We use the standard size of calcium carbide during the testing of acetylene gas plants. However, you can use the CaC2 of varying sizes which will have impact on the performance.

Components Used in the Acetylene Plant

Acetylene generator
Condenser
Low pressure dryer
The LP purifier
Ammonia Scrubber
Acetylene compressor
High Pressure Drier
Cylinders filling manifold
Flame proof level controller
Instrument Control Panel

Our Competitive Advantages

Low working pressure
Low operating cost
Sturdy design
User friendly
Fully automatic
Low maintenance
Trouble free operation
Latest and high quality
High pressure and low pressure safety cut off
External lubricator placed
Pressure gauges from Wika German
CE approved valves
Inter-stage moisture separators for moisture drain by centralized drain valve station
Latest antistatic v belts

What are the main uses of Acetylene Gas

Acetylene is one of the most popular fuel gases, which is used in wide range industrial applications. It is used in combination with oxygen for generating high flame temperatures. Some of the industrial applications are given below:

Welding
Cutting
Heating
Brazing
Portable Lighting
Plastics and Acrylic Acid Derivatives
Production of Chemicals

TECHNICAL SPECIFICATIONS OF ACETYLENE PLANT

S.NO	Description		UIPA-15	UIPA-25	UIPA-50	UIPA-100	UIPA-200
1.	Capacity Cubic Meter per hour		16	27.5	55	110	220
2.	RAW MATERIAL REQUIRED
	Raw Material	Calcium Carbide (kg/m3 of gas) Main Raw Material -cac2- Carbide quality 5mm to 25 mm specify	3.3	3.3	3.3	3.3	3.3
	Power	Power (average requirement)	10kw	12kw	15kw	28kw	40kw
	Water	Cooling water make-up (liters/N.cubic meter of gas)	10	10	10	10	10
3.	CHEMICAL & CONSUMABLES IN SMALLER QUANTITIES FOR PURIFYING PROCESS
	Calcium Chloride (gms/N.cubic meter of gas) (one charge supplied inside LP drier)		50	50	50	50	50
	Purifying mass (gas plus acid absorbtion mix per cum of gas)		15gms/N.Cum+4gms	15gms/N.Cum+4gms	15gms/N.Cum+4gms	15gms/N.Cum+4gms	15gms/N.Cum+4gms
4.	CYLINDER FILLING
	Acetone in cylinders pumped through acetone pump		As Required	As Required	As Required	As Required	As Required
	Space Required (approx.)		As Required	As Required	As Required	As Required	As Required
	Process Area		50 Sq.M	70 Sq.M	110 Sq.M	150 Sq.M	200 Sq.M
	Carbide Area		60 Sq.M	75 Sq.M	112 Sq.M	175 Sq.M	250 Sq.M
	Cylinder Filling Area		30 Sq.M	40 Sq.M	60 Sq.M	100 Sq.M	150 Sq.M
	Cylinder Storage Area (Depending upon cylinder inventory)		80 Sq.M	100 Sq.M	160 Sq.M	200 Sq.M	400 Sq.M
	Lime Slurry disposal area		80 Sq.M	100 Sq.M	180 Sq.M	250 Sq.M	300 Sq.M
	Free Space around the plant (on all sides)		15 M	16 M	18.5 M	20 M	20 M
	Acetone Godown		10 Sq.M	12 Sq.M	20 Sq.M	30 Sq.M	40 Sq.M

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Oxygen Cylinder Filling Plant

Global manufacturer and exporter of Oxygen/Nitrogen Gas Plant with Latest Cryogenic Technology Stainless Steel Column and fully automatic Air Compressors. Oxygen Plant for Cylinder Fillin..

Specification

Capacity : 50 to 1,000 m3/hour
Output : 200 to 4,000 Cylinders/Day
Purity : OXYGEN - 99.7% & NITROGEN - 99.999%
Pressure : 150 - 200 Bar

Our plants are designed and developed by using the latest technology in order to make them perform as per the plants of international standard. our company develops and designs automatic and efficient plants. Our cylinder filling oxygen plant is unmatched in the industry.

TECHNICAL SPECIFICATIONS

NAME OF MODELS	UIP-50	UIP-100	UIP-130	UIP-170	UIP-200	UIP-300	UIP-400	UIP-500	UIP-1000
CAPACITIES (CUBIC METER/HR.)	50	100	500	700	200	300	400	500	1000
NO. OF CYLINDERS IN A DAY (OXYGEN/NITROGEN)	200	400	500	700	800	1200	1600	2000	4000

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Skid-Mounted Oxygen Plant

We are trusted manufacturer and supplier of compact design portable oxygen plant. Our portable skid mounted oxygen generation systems are designed for installation in a single skid mounted floor...

Specification

Capacity : 25 to 500 m3/hour
Output :100 to 2,000 Cylinders/Day
Purity : OXYGEN - 99.7%
Pressure : 150 - 200 Bar

Main Features

Ready to start Skid Mounted in Single Frame.
All plants fully tested for full production and purity before factory delivery
Saving of water as air compressor is air cooled.
100% stainless steel construction column
No concrete foundations as all machinery is skid/floor mounted.

Advantages of Skid Mounted Poratble Oxygen System

Easy to Install and Maintain
Easy to Move.
Factory fillted and tested mahinery.
Reduced site installation work and faster commissioning.

Specification Table for Skid Mounted Oxygen Plant

MODEL	CAPACITY IN M3/HOUR	NUMBER OF CYLINDERS PER DAY	PURITY OF OXYGEN PRODUCED	PRESSURE OF OXYGEN IN CYLINDERS
UIPM-25	25	100	99.7%	150-200 BAR
UIPM-50	50	200	99.7%	150-200 BAR
UIPM-80	80	300	99.7%	150-200 BAR
UIPM-100	100	400	99.7%	150-200 BAR
UIPM-150	150	600	99.7%	150-200 BAR
UIPM-200	200	800	99.7%	150-200 BAR
UIPM-300	300	1200	99.7%	150-200 BAR
UIPM-400	400	1600	99.7%	150-200 BAR
UIPM-500	500	2000	99.7%	150-200 BAR

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Liquid Nitrogen Plants

We are leading manufacturer of liquid nitrogen plants that are designed and developed using high quality technology. Our liquid nitrogen plant generates liquid nitrogen with high purity up to 99.99%. ..

Specification

Capacity : 20 to 5,000 m3/hour
Output : 20 to 5000 Liter/Day
Purity : NITROGEN - 99.999%
Pressure : 2 - 4 Bar

Key Points of LOX-LIN Plants

100% stainless steel column as per ASME standards.
Low pressure Rotary air compressor by ATLAS COPCO which are the best in the world.
New Technology with 100% stainless steel vacuum insulated condenser
New Design 100% stainless steel head and cold parts of the cryogenic expander.
New Technology liquid pump with 100% super insulated stainless steel cold end.

MODEL	PRODUCTION CAPACITY	PURITY of NITROGEN
UBTLN Models — Tonnage Plants (400 to 5,000 Litres / Hour)
UIPTLN-400	400 Litres / Hour	99.99% to 99.9999%
UIPTLN-600	600 Litres / Hour	99.99% to 99.9999%
UIPTLN-1000	1000 Litres / Hour	99.99% to 99.9999%
UIPTLN-1500	1500 Litres / Hour	99.99% to 99.9999%
UIPTLN-3000	3000 Litres / Hour	99.99% to 99.9999%
UIPTLN-5000	5000 Litres / Hour	99.99% to 99.9999%

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Liquid Oxygen Plants

Our cryogenic liquid oxygen nitrogen plants are being manufactured as per the latest cryogenic air separation technology. The technology & performance of air separation plants have been prov..

Specification

Capacity : 30 to 3,000 m3/hour
Output : 20 to 3000 Liter/Day
Purity : OXYGEN - 99.7%
Pressure : 2 - 4 Bar

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Oxygen and Nitrogen Gas Plant

We are manufacturing and exporting of Oxygen/Nitrogen Gas Plants, which are technologically very advanced. Our oxygen/nitrogen gas plants are being manufactured and supplied as per the latest tec..

Specification

Capacity : 30 to 2000 m3/hour
Output :120 to 8,000 Cylinders/Day
Purity : OXYGEN - 99.7% & NITROGEN -99.99%
Pressure : 150 - 200 Bar

Salient Features

Rotary Automatic Air compressor (Air cooled - Hence Heavy saving of Water)
Skid mounted & easy to install.
100% cryogenic grade stainless steel
Liquid oxygen pump technology for filling high purity oxygen in cylinders at 150 to 200 Bar.
Quick start system ensures faster production after power tripping.

Technical Specifications:

MODEL	CAPACITY IN M3/HOUR	NUMBER OF CYLINDERS PER DAY	PURITY OF OXYGEN	PRESSURE
UIP-30	30	120	99.7%	150-200 BAR
UIP-50	50	200	99.7%	150-200 BAR
UIP-80	80	300	99.7%	150-200 BAR
UIP-100	100	400	99.7%	150-200 BAR
UIP-130	130	500	99.7%	150-200 BAR
UIP-150	150	600	99.7%	150-200 BAR
UIP-170	170	700	99.7%	150-200 BAR
UIP-300	300	1200	99.7%	150-200 BAR
UIP-400	400	1600	99.7%	150-200 BAR
UIP-500	500	2000	99.7%	150-200 BAR
UIP-600	600	2400	99.7%	150-200 BAR
UIP-1000	1000	4000	99.7%	150-200 BAR
UIP-1500	1500	6000	99.7%	150-200 BAR

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Cryogenic Air Separation Plant

Company Services Our Air Separation plants are known in over many countries for the latest design with skid mounted version and latest low pressure rotary compressors and expanders. Installat..

Specification

Model Range : 50 to 5,000 m3/hour
Output Capacity: 10 TPD to 500 TPD
Purity : OXYGEN - 99.7% & NITROGEN - 99.999%
Pressure : 150 - 200 Bar

Tonnage Liquid Oxygen Nitrogen Plants

Our Air Separation Units (ASU) are engineered to deliver oxygen and nitrogen for medical and industrial applications. Our ASU systems utilize advanced cryogenic distillation technology to ensure reliable operation, energy efficiency, and consistent product quality.

Main Industries Where ASU Plants Are Required

Air Separation Units are widely used across multiple sectors where reliable, high‑purity oxygen and nitrogen are critical to operations:

Oil & Gas Industry – Enhanced combustion, inerting, purging, and safety applications
Steel Plants & Steel Industries – Oxygen for blast furnaces, EAFs, and cutting; nitrogen for inerting and cooling
Mining Industry – Oxygen for leaching processes and nitrogen for inert atmosphere applications
Process Industries – Continuous and batch processing requiring controlled atmospheres
Fish Freezing Industry – Rapid freezing and preservation using liquid nitrogen
Seafood Freezing Industry – IQF (Individually Quick Frozen) processing and cold‑chain support

Key Features of Tonnage Cryogenic ASU System

100% stainless steel column as per ASME standards.
Low pressure Rotary air compressor by ATLAS COPCO which are the best in the world.
New Technology with 100% stainless steel vacuum insulated condenser
New Design 100% stainless steel head and cold parts of the cryogenic expander.
New Technology liquid pump with 100% super insulated stainless steel cold end.

TECHNICAL SPECIFICATION TABLE of LIQUID OXYGEN/NITROGEN ARGON TONNAGE PLANTS
Model	Capacity in M3/Hr	Capacity in Tons Per Day	Capacity in Liter /Hour	Purity
UIPTL-300	300 M3/HR	10 TPD	O2- 354 L/Hr N2- 435 L/Hr	O2-99.7% N2-99.99%
UIPTL-400	400 M3/HR	12.8 TPD	O2- 470 L/Hr N2- 580 L/Hr	O2-99.7% N2-99.99%
UIPTL-500	500 M3/HR	16 TPD	O2- 590 L/Hr N2- 730 L/Hr	O2-99.7% N2-99.99%
UIPTL-1000	1000 M3/HR	32 TPD	O2- 1180 L/Hr N2- 1440 L/Hr	O2-99.7% N2-99.99%
UIPTL-1500-45	1500 M3/HR	48 TPD	O2- 1500 M3/Hr N2- 1500 M3/Hr Argon- 45 M3/Hr	O2-99.7% N2-99.99% Ar-99.9999%
UIPTL-2000-60	2000 M3/HR	64 TPD	O2- 2000 M3/Hr N2- 2000 M3/Hr Argon- 60 M3/Hr	O2-99.7% N2-99.99% Ar-99.9999%
UIPTL-3000-90	3000 M3/HR	96 TPD	O2- 3000 M3/Hr N2- 3000 M3/Hr Argon-90 M3/Hr	O2-99.7% N2-99.99% Ar-99.9999%

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Oxygen Plant Installed in Haiti

UNIVERSAL PLANTS Successfully Installed Oxygen Plant in Haiti. Setup onsite Liquid & Gaseous Oxygen Production Plant with Liquid Storage Tanks and Oxygen Cylinder Filling Station. Are Iif You..

Specification

Capacity : 150 m3/hour
Output :150 Liter/Hour
Purity : OXYGEN - 99.7% & NITROGEN -99.99%
Pressure : 150 - 200 Bar

Salient Features of Liquid Oxygen Nitrogen Plant

Purity upto 99.99%.
Rotary Automatic Air compressor (Air cooled - Hence Heavy saving of Water)
Skid mounted & easy to install.
Cryogenic grade stainless steel; hence oxygen produced is highly pure suitable for all industries.
Liquid oxygen pump technology for filling high purity oxygen in cylinders at 150 to 200 Bar.
Low Power consumption
Quick start system ensures faster production after power tripping.

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Cryogenic Liquid Oxygen Liquid Nitrogen Plant in Mexico

We offers advanced Liquid Oxygen (LOX) and Liquid Nitrogen (LIN) plants with capacities ranging from 50 m³/hr. to 5000 m³/hr. Our fully automated cryogenic liquid oxygen nitrogen plants are ..

Specification

Capacity : 20 m3/hr to 2,000 m3/hour
Output :1 TPD to 100 TPD
Purity : OXYGEN - 99.7% & NITROGEN -99.99%
Applications : Oil and Gas Recovery, other Industrial Uses

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Liquid Oxygen Nitrogen Plant Setup in Venezuela

We Successfully Installed Liquid Nitrogen/Oxygen Plant in Venezuela (South America). Setup onsite Liquid Nitrogen Production Plant with Storage Tanks Filling System. Buy Reliable and Efficient On-Site..

Specification

Capacity : 170 m3/hour
Output :170 Liter/Hour
Purity : OXYGEN - 99.7% & NITROGEN -99.99%
Applications : Oil and Gas Recovery, other Industrial Uses

Salient Features of Liquid Oxygen Nitrogen Plant

High Purity Oxygen for Industrial Uses.
Rotary Automatic Air compressor (Air cooled - Hence Heavy saving of Water)
Skid mounted & easy to install.
100% cryogenic grade stainless steel; hence oxygen produced is 100% medical oxygen suitable as per American/European pharmacopeia & industrial uses like cutting/welding etc.
Liquid oxygen pump technology for filling high purity oxygen in cylinders at 150 to 200 Bar.
Low Power consumption
Quick start system ensures faster production after power tripping.

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Liquid Oxygen Nitrogen Plant in Germany

Our company specializes in globally recognized manufacturer and exporter of Liquid Oxygen (LOX) Plants, Liquid Nitrogen (LIN) Plants, and Acetylene Plants, delivering advanced Cryogenic..